SuperKlean Industrial Water Nozzles

SuperKlean’s Extensive Line of Industrial Spray Nozzles for any Hot Water Application

 

SuperKlean Washdown Products has been a leading supplier of plant and factory sanitation equipment for over 30 years. Their most extensive product line, industrial spray nozzles, has various shapes and sizes of heavy duty hose nozzles for every application. These industrial spray nozzles are manufactured with a special rugged design, mandatory for extensive factory and plant use. These heavy duty hose nozzles are often used to spray hot water at high pressure during multiple shifts each day to meet industrial sanitation standards. SuperKlean hot water nozzles can be found in the production plants and factories of the most renowned food companies worldwide, including Nestle, ConAgra, Frito-Lay, Exxon, Campbell’s, Del Monte, Coco-Cola, Kraft, Pepsi, Kroger, Hershey, Foster Farms, Heinz, Pfizer, and dozens of other famous companies.

Our SuperKlean DuraFlow spray nozzle is our top of the line, full feature industrial hot water nozzle favored in steam applications. The DuraFlow nozzle’s safety-first design features SuperKlean’s specially designed cover material and ergonomic front trigger-guard that keeps employees safer during operation and protects against accidental spraying if the nozzle is dropped. The heavy duty stainless steel construction of these hot water nozzles includes a 4 position trigger-locking mechanism allowing for variable spray patterns, ranging from fan to solid streaming. DuraFlow nozzles also provide drip-free automatic shutoff capabilities and can be easily adjusted to lower flow with SuperKlean’s flow restrictor quick attachment. SuperKlean also offers 1.5’ nozzle wands with quick attachments to the DuraFlow nozzle. Try the DuraFlow nozzle for a safe and comfortable hot water washdown.

The DuraFlow Mini Spray nozzle is SuperKlean’s lightweight compact version of the DuraFlow nozzle for less rigorous applications. The DuraFlow Mini nozzle weights about half of the full-sized DuraFlow nozzle, yet its performance and durability in high temperatures is not compromised.

 

The DuraSpray industrial and commercial hot water nozzle is designed for hanging applications. This industrial spray nozzle is commonly found over sinks and production lines to spray hot water from overhead mounts. These applications include meatpacking and meat preparation, dairy processing, oil refinery applications, and commercial restaurant and kitchen. DuraSpray industrial spray nozzles has a locking device to prevent accidental spraying and variable spray patterns adjustable by the amount of pressure applied to the trigger mechanism. This nozzle is perfect for any industrial or commercial setting.

The Standard SuperKlean nozzle is used by many of the world’s largest food, beverage, and pharma plants and factories as their #1 choice in industrial spray nozzles. The Standard nozzles are available with brass, stainless steel, or adonized aluminum construction and are designed to excel in harsh, hot, and chemical environments. These heavy duty hose nozzles are long lasting and durable with rear mounted levers to reduce hand fatigue and offer smooth lever action to minimize the rigors of hours of usage.

 

The Standard Lite nozzle is the compact version of our Standard nozzle. Despite weighing a mere 1.25 lbs, this Lite nozzle provides up 96% of the flow rate of its larger sibling, the SuperKlean Standard nozzle. Our Standard Lite nozzle has the same, heavy duty industrial strength and rugged features that hundreds of the world’s largest industrial plants and factories worldwide have come to expect from SuperKlean. If you have an application that requires a reliable, lightweight hot water nozzle, the SuperKlean Standard ‘Lite’ nozzle is a perfect choice.

SuperKlean’s Thermosmart nozzles feature easy to read, fully digital readouts that change color depending on temperature, providing instant feedback to the operator without having to modify spray positioning. In addition, these digital readouts are built to withstand years of heavy usage without degrading or breaking. This nozzle is especially helpful for applications that require varying washdown temperatures or processes. The Thermosmart nozzle is designed with similar construction as the Standard nozzle and features the same long lasting durability and reliability consistent with all SuperKlean hot water nozzles.

 

SuperKlean is a well-known and trusted supplier to Fortune 1000 companies and strives for continuous improvement of their full line of washdown products, ensuring their heavy duty industrial nozzles, adapters, and other washdown products are equipped for long-lasting functionality in environments that demand continuous operation and trusted performance. Please visit www.superklean.com to find the industrial spray nozzle that is right for you or give SuperKlean a call directly at 650-375-7001 to learn more.

SuperKlean LifeSpan Internal Hose Guards Make Industrial Hot Water Hoses Last Longer!

SuperKlean Hot Water Sanitation Hoses with LifeSpan Internal Hose Guards Fixes Age-Old Factory and Plant Problem

 

For over two decades, SuperKlean customers have been telling us that their hot water hoses most often break right at the ends, both near the hose barb/nozzle or right next to the mixing station hot water hose connection. If fact, thousands of factories regularly cut off the ends of their hoses, then either send them out for a new hose barb adapter to be attached or buy inhouse hose equipment so the Maintenance Department can rework these hoses in-house. No matter the method, this hose wearing at the ends of the hose adds considerable cost to the money spent on hot water industrial hoses each year. Often, factories and plants think it is cheaper to just order new replacement hoses, more often. Essentially, they don’t get the full life span of otherwise still useful hoses! 

Several years ago SuperKlean came up with the answer – a lightweight, internal and bendable stainless steel spring that is mounted directly to the hose barb, inside the hose. With this feature, sharp edges of the hose barb do not cut into and wear down the internal ends of these hot water hoses. 

Industrial hot water hoses, like SuperKlean’s own extensive brand tend to be quite heavy and very hard to bend when cold. When hot water, normally between 120 degrees and up to 170 degrees, flow through the hoses, they become very soft and pliable. Factory workers have to pull and drag on these hoses, creating internal pressure points at both hose barb ends of these heat-softened hoses. Constant scraping of the hose barb inside the hose grinds into the one or both ends of the hoses, creating the weak points that dictate constant replacement, waste, and undue costs to these factories and plants.

With SuperKlean’s ingenious LifeSpan Internal Hose Guard, there is no weak link created at the ends, allowing the hose to last much, much longer, using up the entire natural life of the hose. 

Multiply these savings on hose replacements and repairing by the up to dozens of hot water sanitation hoses many factories need to use, and it is easy to see the thousands of dollars on industrial hot water hose costs that can be saved each year. Also, there is the added cost of labor and the additional cost of downtime of having to purchase new or reworked hoses.

SuperKlean LifeSpan Internal Hose Guards are built at SuperKlean’s factory, using the same, high quality SuperKlean Hose Barb Adapters, the best available in the industry. Factory and plant workers don’t even feel the miniscule added internal hose guard weight (about 3.6 ounces cumulative for both ends. Factory and plant Maintenance and Safety Managers no longer have to worry about weakened hoses and constant replacements of their hot water industrial sanitation hoses. 

SuperKlean LifeSpan Hose Guards are just a small fraction of cost to hot water hoses, and yield enormous savings year over year when compared to normal hoses without internal hose guard protection.

Please call SuperKlean today for information on cost and how to purchase SuperKlean LifeSpan Internal Hose Guards. As with our entire line of industrial hot water sanitation equipment, our hose guards are always available off-the-shelf for immediate delivery. They can either be built into SuperKlean’s full line of branded hoses, or available from one of our hundreds of Authorized Distributors across the globe. 

Call SuperKlean at 1-800-769-9173, or 650-375.7001. Visit www.SuperKlean.com to find detailed information on our LifeSpan Internal Hose Guards, or our full line of the world’s finest hot water sanitation equipment for industrial and commercial applications. 

Hose Swivel Adapters Designed for Ultimate Hose Safety and Extended Life

Technology Overview - Hose Swivel Adapters

The quality and designed-in safety of swivel connector hose barbs for hot water washdown nozzles is a critical component to insure the assembly of the absolute best hot water hoses. Hose swivel adapters, often also called hose shanks, vary greatly in quality and ability to withstand heavy usage in factories and plants worldwide.

The best standard swivel adapters for connection to hot water nozzles incorporate advanced O- ring designs, versus traditional C-ring construction found on many of today’s swivel hose barb adapters. While it is less costly to manufacture swivel connectors with C-ring designs, it is proven that O-ring designed swivel hose fittings last considerably longer and are much less prone to becoming loose and leaking unwelcome water onto factory or industrial plant floors.

Increasingly, the Food & Drug Administration is requiring that food and beverage processors, along with most other industrial plants and factories, keep their floors and production areas devoid of standing water. These wet areas are where the worst pathogens, including bacteria and viruses thrive. It is critical that all hot water and steam connections in a factory are kept ‘leak-free,’ and SuperKlean is at the forefront of this initiative.

SuperKlean Washdown Products has been making swivel hose shank adapters for almost 3 decades. As part of our ‘Continuous Improvement’ philosophy, we moved away from our original C-ring design to O-rings on all of our swivel hose barb adapters almost two decades ago. Be sure to choose swivel hose barbs with O-ring construction.

Another important factor for exceptional swivel hose barb design is the length of the actual hose barb. All SuperKlean swivel hose barb adapters are designed with extra-long 2.25” barbs, making room on the barb for hose distributors and fabricators to ‘double-band’ their hoses. This two-band fabrication technique insures a more solid connection that will not slip or leak over time, due to heavy usage in production areas.

SuperKlean also sells a complete line of ball swivel hose adapters with the same O-ring and extra-long hose barb features. SuperKlean was the first company to introduce the ball swivel fittings to the washdown market, we are the most popular version available. Renown for the fact that our ball swivel adapters do not leak. These multi-axis swivel adapters are extensively used to reduce operator fatigue by allowing natural wrist movement and reducing the need to drag and reposition heavy hot water hoses during the washdown process. All SuperKlean custom-assembled hoses feature our own standard and ball swivel adapters, with expert double-banding and next day shipments that SuperKlean is famous for.

The best engineered heavy-duty hot water hoses and industrial washdown nozzles are designed to help protect workers, while being rugged enough to constantly handle extremely hot water used during washdown. SuperKlean Washdown Products has also designed a full line of the industry’s most popular hot water nozzles to help guard against industrial worker injury and accidental spraying, while reducing fatigue.

For more information on SuperKlean’s full line of hose swivel adapters, or SuperKlean’s extensive line of exceptional washdown products, please call 800-769-9173.

Please visit www.superklean.com where you can view our complete catalog and product details, or call SuperKlean technical support today for help in choosing the specific products best for your application.

Why Combining Face Shields and Face Masks May be the Better Solution for Workers

Why Combining Face Shields and Face Masks May be the Better Solution for Workers

 

For millions of Americans, face masks quickly became part of regular daily attire as officials stressed the need for PPE. However, health officials and experts now are stressing that masks are not sufficient, instead advocating for the use of full safety face shields. Why? Face shields offer far more protection to all areas of the face, greatly minimizing the risk of accidentally contaminating yourself by rubbing your eyes or adjusting your mask, which often happens unconsciously with extended mask wear. While wearing surgical-type face masks can protect others from your saliva, the lack of full coverage still leaves your face extremely vulnerable. Studies have shown that respiratory viruses not only enter the body through the nose and mouth, but through the eyes as well.

Simple face masks unfortunately have some shortcomings. With itchy or ill-fitting masks, people are far more inclined to touch their face or adjust their mask, defeating the purpose of protective wear. If people are not used to continuously wearing facial coverings, they often tend to touch their face and eyes.

This is not to say that masks are ineffective, but they can become infinitely more effective with the combined with the use of face shields.

Safety face shields cover the entire face without actually coming into contact with the majority of the face. A comfortable foam headband positions the shield at a slight distance from the face, eliminating any uncomfortable or irritating contact and reducing the urge to touch your face.

A plastic shield offers a more extensive layer of filtration that masks cannot. When paired together, face masks and face shields form effective barriers against the inhalation or landing of any droplets through the nose, mouth, or eyes. Employees who work in close quarters or regularly come into contact with others in the workplace should wear full face shields if not protected by other measures such as plexiglass barriers.

Unfortunately, the surge for PPE has left many workers without adequate protection, thus putting themselves at risk every day as the core functioning members of society.

As a company founded on promoting sanitary practices and providing the best factory and plant sanitation products, SuperKlean understands the need for these workers to be safe. Face shields, in conjunction with masks and gloves, can not only offer proper protection, but also provide a little peace of mind.

For over 3 decades, SuperKlean has been the leader in best sanitation equipment and practices. Let us help you be safe!

SuperKlean COVID-19 UPDATE

In difficult times like this Coronavirus outbreak we are forced to focus on going into both personal and business ‘survival mode.’ And of course this is prudent.

In difficult times like this Coronavirus outbreak we are forced to focus on going into both personal and business ‘survival mode.’ And of course this is prudent.

SuperKlean is taking extreme measures to protect our employees and fellow citizens we come in contact with. Sales travel has been suspended and our staff who can telecommute have already started doing so.

At the same time, it is key to put our entire situation into wise perspective. Everyone receiving this SuperKlean COVID-19 update has a critical and essential job to do for our fellow Americans … to meet and to defeat this very difficult Coronavirus challenge.

The Team at SuperKlean is also challenging ourselves to focus on a relentless attitude of service. Virtually all of us reading this email are vital and ‘essential’ businesses in America. We play a significant role in the complex American Supply Chain. One broken link in that chain can delay or stop essential food and other staples from reaching our fellow citizens.

As a critical supplier to America’s food and beverage industry, SuperKlean has received official correspondence from a top 5 food producer proclaiming that “your company and employees are recognized by the U.S. Department of Homeland Security as WORKERS ESSENTIAL DURING COVID-19 RESPONSE.”

SuperKlean believes it is critical for us to continue shipments and same or next day delivery, and to insure we have a healthy inventory for uninterrupted, long-term shipment of orders. SuperKlean is shipping every day, and is continuing our commitment to holding a continuously replenished 6 month+ inventory stocking level. Please note that as a service to all our customers we feature a proven and highly-reliable drop-ship service if your company is unable to ship from your location.

SuperKlean will continue shipping all SKU’s found in our complete catalog of sanitation washdown products, throughout this Coronavirus crisis. (see www.superklean.com) We ship to dozens of key vertical industrial factories and plants in North America and to over 150 countries across the world.

 

Now on to some inspiration for all of us

Recently, U.S. Secretary of Agriculture Sonny Perdue released a video message to each of us, whether in distribution channels or those who work in factories and plants, thanking all for insuring America’s ‘food supply chain’ remains strong and uninterrupted. This video articulates Sonny’s and our U.S. government’s gratitude and salute to you, the heroes in the U.S. Food Supply Chain. Please click on the photo to hear this heartfelt message:

Our deepest wish is that you stay safe and healthy. We will keep you updated on any new information from SuperKlean.

Sincerely,

Bob Rudy

VP Sales and Marketing, SuperKlean

Using Internal Hose Guards to Extend the Life of Hot Water Washdown Hoses

Due to the expense of washdown equipment and industrial hoses in particular, many want to do whatever they can to ensure that their products will last as long as they can. The main way to do so is through internal hose guards.

Plants and factories across the world often use very hot water when doing periodic washdown of equipment and floors in industrial food, beverage, pharmaceutical and dozens of other washdown applications. In fact, hot water often ranges between 140 – 180 degrees, and sometimes reaches 190 degrees Fahrenheit or more. When most types of hot water washdown hoses are super-heated to these temperatures they become quite soft and pliable. This causes hoses to be highly susceptible to breakage and tearing.

Industrial hot water hoses are very expensive and are used in lengths varying from 25 feet, up to 100 feet or more. Hose costs to plants and factories can vary from a few hundred dollars up to $1,000 or more for premium, longer length hoses. This is a significant investment for factories and plants, especially since hose are required to stand up to heavy use and need to be replaced often. Studies have shown the weakest points of industrial hoses are on the ends, where the sharp edges of the internal hose barbs that connect to the hose are specifically engineered to hold hoses securely, with sharp, exposed edges.

Factory washdown employees, sometimes several times a day, will uncurl large and very heavy hot water hoses off industrial hose racks, then drag these water-filled hoses across factory and plant floors to reach all equipment and floor areas that needs to be cleaned. At no fault of factory workers, hoses often need to be pulled or ‘yanked’ with great force, stressing the already softened hot water hoses directly where the hose rubs against the bottom edge of the hose barb, internally inside the hose. This happens both at the connection to the industrial water nozzle, or where the hose is connected to the wall. This is where hot water washdown hose failure often occurs.

SuperKlean Washdown Products has been selling internal hose guards for over 10 years. We have been closely monitoring internal hose guard trends that come from the best hose distributors and informed plant safety and quality managers who, more and more, are demanding hose guards be included in their bids. The word is spreading – using top quality hose guards can significantly extend the life of your hot water industrial hoses, sometimes 3 times or more. Here are the real numbers – less than a $100 upfront internal hose guard investment can save many $100’s of dollars over the expected life of a hose!

In 2019 SuperKlean formally announced immediate availability of a new, extensive line of ‘LifeSpan’ Hose Guards that provide the most effective way to reduce hot water hose breakage, due to exposed hose barbs or shanks.

These low-cost internal hose guards are available on most of SuperKlean’s famous line of hose swivel adapters and hose swivel fittings that have been a favorite in the worldwide hot water washdown industry for decades.  All SuperKlean fittings and adapters, including SuperKlean LifeSpan Hose Guard Adapters, feature SuperKlean’s exclusive 2 ¼ inch long hose barbs and unibody lock O-ring fitting that insure these swivel fittings never come apart.

Nozzle Line Extended – Best Washdown Nozzles on the Market!

SuperKlean’s Heavy Duty Industrial Hot-Water Nozzle Line Expands to Include New ‘Lite’ Series and Enhanced ‘Thermosmart’ Nozzles. With the release of its new ‘Lite’ Series industrial nozzles, SuperKlean Washdown Products now offers the washdown industry’s most extensive line of heavy duty, hot and cold water washdown nozzles.

SuperKlean is known and trusted throughout Fortune 1000 companies in the food and beverage industry as a leading partner in environmentally exceptional washdown supplies for plant and factory sanitation. The company is now shipping multiple versions of its new ‘Lite’ industrial nozzle. These highly ergonomic nozzles offer the same heavy-duty attributes of SuperKlean’s widely used ‘Standard’ Series nozzles, but also feature only 45% of the weight while retaining about 95% of the flow rate.

SuperKlean is also re-launching improved and extended versions of their Thermosmart’ Series nozzles, now available in a wide range of colors including Dark Blue, Light Blue, White, and Gray, in either brass, lightweight aluminum, or stainless steel construction.

SuperKlean has shipped tens of thousands of their extensive line of industrial water nozzles through trusted distributors. These partners sell SuperKlean to the most famous food industry giants, and other vertical markets including wineries, brewers, dairies, meat processing, agriculture, pharmaceutical, mining and over a dozen more vertical industry markets.

Bob Rudy, VP of Sales and Marketing for SuperKlean said, “Our distributors and customers continue to expand their purchases of SuperKlean’s industrial nozzles to include our ever growing and improving range of industrial spray nozzle offerings over the last 30 years. Our nozzles have a reputation for long-life and return on investment, which is key to reduced cost of ownership in the harshest and most rugged environments.”

SuperKlean’s ‘Thermosmart’ nozzles feature easy to read, fully digital readouts that change color depending on temperature, providing instant feedback to the operator, without having to modify spray positioning. In addition, these digital readouts are built to withstand years of heavy usage without degrading or breaking.

Industrial nozzle lines from SuperKlean now include the ‘Standard’, ‘Lite’, ‘Thermosmart’, DuraFlow, Duraflow ‘Mini’, and DuraSpray nozzles, all available in a wide range of colors and materials.

SuperKlean concentrates on continuous improvement of its full line of washdown products, ensuring the use of the world’s finest materials for long-lasting functionality in environments that demand continuous operation and trusted performance.

SuperKlean nozzles feature both high flow, and, where required, low-cost flow-restricting options that make them perfect for various environments. This feature results in your nozzle not being ‘locked-into’ limited flexibility with just high-flow or low-flow operation. SuperKlean also sells a complete line of adapters, including ball-type swivels, GHT, 2-inch-long hose/shank barbs for safer installations, and quick-connect fittings.

SuperKlean Steam and Cold Water Mixing Units and Industrial Washdown Nozzles are Used Worldwide Across Hundreds of Food and Beverage Industry Applications SuperKlean Steam and Cold

Industrial food and beverage processors worldwide are more determined than ever to use effective washdown practices to more thoroughly sanitize their plants and factories. It seems that the pathogens and bacteria are becoming increasingly hard to fight, so plant safety managers are turning up the heat – hot water washdown heat that is! This is one of the best ways to insure food and beverage safety.

Beverage manufacturers and many types of food, pharma, oil & gas, cheese plants and other factories and plants make upfront choices during the building phase regarding how to heat water throughout their facilities. Some companies choose to use steam to heat their water, while others choose heat exchangers or natural gas boilers, much like those in residential garages, but more sophisticated and on a larger industrial scale. This article discusses how hot water mixing stations, combined with best-in-class industrial washdown nozzles, can enable plant safety and quality assurance managers to exceed the best sanitation practices.

Modern factories and plants, as well as smaller operations like breweries and wineries, will often place hot and cold water mixing stations on walls around the perimeter of their facility. Since most floor areas need to be washed and cleaned, sometimes every day, hot water mixing stations will be strategically placed, usually about 50 to 100 feet apart, so the radius of an average hose that is connected to them, which is often about 50 feet, will allow virtually every square foot of facility floor space to be washed down. Equipment is often also washed down for complete industrial sanitation.

Workers who handle heavy, hot water hoses everyday know how hard it can be to drag a 25 foot hose around, much less a 50 foot or a 75 foot hose. These hot water hoses that hang on hose racks attached to a steam and cold water mixing unit or hot & cold water mixing station are extremely heavy. Variety garden hoses are enough of a ‘drag,’ but industrial hoses that handle water temperatures up to 160-180 degrees are industrial strength, and often have 5/8 inch or ¾ inch inner diameters, making them heavy and difficult to handle.

Industrial washdown nozzles, or washdown spray nozzles as they are often called, also need to be industrial strength, handling the same hot water temperatures and the rough and tumble daily usage in factories and plants.

Many people ask to see how a real beverage company works, so SuperKlean has provided two videos showing normal operations using hot water mixing stations and washdown spray nozzles.

First, please click here to watch how a well-known and highly-regarded New Jersey brewery operates. This brewery was featured on a professional brewer’s bus tour during a recent Philadelphia Beer Show. With outstanding sanitation techniques, this brewery uses SuperKlean’s 3600 Series hot and cold water mixing stations throughout their expanding facility. Notice the SuperKlean brand industrial washdown nozzles that are built to take rough handling and drops and keep on spraying.  https://www.youtube.com/watch?v=nHcCy91zAts

Next, please watch how a famous Napa Valley winemaker, who has used SuperKlean’s 3600 Series hot water mixing stations for over 17 years, strategically places these hot and cold water mixing stations around his facility, both inside and outside. He says by using more hot water mixing stations he saves wear and tear on both his equipment and his employees! https://www.youtube.com/watch?v=RjIjYNeuid8

The best engineered heavy duty hose washdown spray nozzles are designed to help protect workers, while being rugged enough to constantly handle extremely hot water used during washdown. SuperKlean Washdown Products has designed a full line of the industry’s most popular industrial washdown nozzles to help guard against industrial worker injury and accidental spraying, while reducing fatigue with lightweight nozzle options that are highly-reliable industrial solutions. Please check out our latest 2019 catalog to see these hot water nozzles, our industry-leading swivel adapters for hoses, and our extensive line of hot water washdown accessories.

For more information on SuperKlean industrial spray nozzles, or SuperKlean’s extensive line of hot and cold water mixing stations, please call 800-769-9173. Please visit www.superklean.com or call SuperKlean technical support today for help in choosing the specific products best for your application.

Swivel Hose Barb Adapters Designed for Ultimate Hose Safety…

The quality and safety of swivel connector hose barbs for hot water washdown nozzles is a critical component to insure the assembly of the absolute best hot water hoses. Swivel hose barbs, often also called hose shanks, vary greatly in quality and ability to withstand heavy usage in factories and plants worldwide.

The best standard hose swivel adapters for connection to hot water nozzles incorporate advanced O-ring designs, versus traditional C-ring construction found on many of today’s swivel hose barb adapters. While it is less costly to manufacture swivel connectors with C-ring designs, it is proven that O-ring designed swivel hose barbs last considerably longer and are much less prone to becoming loose and leaking unwelcome water onto factory or industrial plant floors.

Increasingly, the Food & Drug Administration requires that food and beverage processors, along with most other industrial plants and factories, keep their floors and production areas devoid of standing water. These wet areas are where the worst pathogens, including bacteria and viruses, thrive and threaten the safety of the site and its workers. It is critical that all hot water and steam connections in a factory are kept ‘leak-free,’ and SuperKlean is at the forefront of this initiative.

SuperKlean Washdown Products has been making swivel hose shank adapters for almost 3 decades. As part of our ‘Continuous Improvement’ philosophy, we moved away from our original C-ring design to O-rings on all of our swivel hose barb adapters almost two decades ago. Be sure to choose swivel hose barbs with O-ring construction.

Another important factor for exceptional swivel hose barb design is the length of the actual hose barb. All SuperKlean hose swivel fittings are designed with extra-long 2.25” barbs, making room on the barb for hose distributors and fabricators to ‘double-band’ their hoses. This two-band fabrication technique insures a more solid connection that will not slip or leak over time, due to heavy usage in production areas.

SuperKlean also sells a complete line of ‘ball-type’ swivel adapters with the same O-ring and extra-long hose barb features. SuperKlean was the first company to introduce the ball swivel adapters to the washdown market. We are the most popular version available, renown for the fact that our ball swivel adapters and fittings do not leak. These 360° swivel adapters are extensively used to reduce operator fatigue by allowing natural wrist movement and reducing the need to drag and reposition heavy hot water hoses during the washdown process. All SuperKlean custom-assembled hoses feature our own standard and ball swivel adapters, with expert double-banding and next day shipments that SuperKlean is famous for.

The best engineered heavy-duty hot water hoses and industrial washdown nozzles are designed to help protect workers, while being rugged enough to constantly handle extremely hot water used during washdown. SuperKlean Washdown Products has also designed an internal hose guard to increase the lifespan of hoses, reinforcing the contact point between the swivel adapter and the hose. This contact point is a common failure point of industrial washdown hoses. These low-cost internal hose guards are available on most of SuperKlean’s line of swivel adapters and hot water hose fittings.

For more information on SuperKlean’s full line of swivel hose barb adapters, or SuperKlean’s extensive line of exceptional washdown products, please call 800-769-9173.

Please visit https://www.superklean.com where you can view our complete catalog and product details, or call SuperKlean technical support today for help in choosing the specific products best for your application.

Tips On How To Protect Your Industrial-Grade Hoses from Damage

At SuperKlean, we build our hoses and nozzles to be long-lasting and durable from most wear and tear, but nothing lasts forever. When using an industrial hose for washdown use, operators must be aware of any possible damage to their tools, as failure to do so can lead to possible injury or equipment failure. That’s why SuperKlean is here to give you some expert information on how to protect your industrial hoses and protect your hose operators.

Proper Storage

The easiest method to keep your hoses in good condition and extend their service life is to properly store and wrap your hoses. The best way to do this is with a hose rack like the ones we at SuperKlean offer which leaves you hose normally above ground to avoid ground abrasion but also makes storing the hose quick and simple. If you don’t own a hose rack, which we strongly recommend, you can also store an industrial hose in a figure-eight pattern which does the trick for storing more hoses.  The reason you want to properly store your hose is mainly in part to avoiding bends or kinks forming in the hose which, over time, can break into holes and permanently damage the hose line.

Weather and Sun Damage

The worst two contributors to damaged hoses are natural UV-light and cold temperatures. Light from the sun overtime to exposed hoses can first cause bleaching and then to further real damage to a water line. Keeping your hoses inside while not in use or under a cover is the best and easiest way to avoid UV damage. Cold weather can also damage a hose internally as leftover water can freeze and expand inside the hose causing damage to the inner-lining. This is also easily avoided by simply making sure all used hoses are properly empty of water and mostly dry after use.

General Handling

Lazy handling of a hose can be the worst cause of damage to a waterline and one of the harder problems to fix. Letting a hose drag on the ground, folding the hose with water going through instead of shutting off the nozzle, and other general improper handling methods are all too common in workplaces. The best way to avoid this is to talk to hose operators about proper handling of equipment, making sure they are aware of the damage they could be avoiding.

Washdown Mixing Stations/Mixing Units

Hot and cold water mixing stations are one of the most important pieces of washdown equipment in the industrial world. Mixing stations do exactly that, mix hot water and cold water to result in the precise water temperature needed for FDA approved plant and factory sanitation. Mixing units are typically mounted on walls or posts and directly connected to hot and cold water pipes in factories. They are made of stainless steel or brass (stainless steel is preferred in highly corrosive environments).

In certain large plants and factories that make products requiring consistent high temperature and high volumes of hot water, steam & cold water mixing units are preferred over hot & cold water units. Steam flows through pipes in these plants directly to sophisticated mixing stations and then combines with cold water within the mixing station’s main chamber. A control valve allows the hot water temperature to be adjusted, commonly set at 185 degrees Fahrenheit or higher. The hot water is then channeled by the mixing unit to a special industrial hose and high-performance nozzle used to clean and sanitize floors and equipment.

Hot water created by steam is extremely proficient in delivering cost-effective and large amounts of continuous hot water to kill bacteria and provide ultimate factory and plant sanitation.

Wineries, breweries, and some beverage and food operations that do not need to generate significant amounts of hot water at high sustained temperatures often use hot and cold water mixing stations. For these types of mixing stations, hot water is often generated using natural gas boilers. Hot water is brought into the mixing station through one pipe and cold water through another, then mixed in a special chamber to provide the desired water temperature into the hose and heavy duty industrial nozzle.

Different companies name their washdown products in slightly different ways. Mixing stations are sometimes referred to as mixing valves or mixing units. For some companies, steam water mixing station and steam water mixing valve represent the same type of product. For other companies, mixing valve refers to the mixing chamber only, and does not include globe valves, a temperature gauge, a hose rack and other necessary parts.

For 30 years, SuperKlean Washdown Products has been manufacturing a full line of both steam mixing stations and hot and cold water mixing stations that include all the necessary parts for installation right out of the box. SuperKlean is also the only company that offers a unique secondary port on its steam mixing stations, allowing customers to run a second line of hot water from this original unit.

Nozzles, Hoses, Fittings, and Adapters – The Basics

Most washdown equipment suppliers offer industrial washdown nozzles, industrial water hoses, and heavy-duty fittings and adapters as part of their product line.

Industrial washdown nozzles, sometimes called industrial water guns or just hot water guns, are manufactured with a special rugged design, mandatory for extensive factory and plant use. These heavy-duty water nozzles are often used to spray high pressure hot water during multiple shifts each day for industrial hose down sanitation. It is not recommended to use commercial or household water guns as a replacement for industrial grade nozzles. These less durable nozzles can’t maintain the proper dependable level of function required in high temperature, high water-pressure or corrosive environments involved in plant and factory sanitation. For safety reasons, we highly recommend customers choose specialized industrial grade hot water spray nozzles. SuperKlean manufactures six different types of industrial hot water nozzles for every application. Our insulated water nozzles are available in brass, bronze or stainless steel. Each type of hot water nozzle is suitable for different situations.

Adapters and fittings are often used to securely connect industrial hoses to mixing units and different sizes and types of hoses. We will describe these important components in detail in upcoming blog posts.

Leaders in Food & Beverage Industry Turn To SuperKlean

A perfect storm of increasingly difficult to fight bacterial contamination, coupled with instantaneous internet and social media exposure and speedy nationwide food distribution is putting both large and small food and beverage producers across the globe under a relentless spotlight. One mistake in handling food, just about anywhere in the production chain, travels around the globe in hours, tainting sterling corporate reputations in a single day that took decades to build!

Many years ago, when food contamination outbreaks and pathogens were discovered, usually only local distribution points were alerted, and the problems were quickly, efficiently and professionally contained. The least amount of people would be exposed, resulting in minimized suffering from bacterial issues. With modern high-speed food and beverage distribution, these problems now quickly spread across larger geographic areas, and even worse for producers, to customers across the globe, through the 24/7 media.

When a company (think Chipotle) lets tainted food slip through to create a food-borne illness outbreak, their stock suffers worldwide, often within hours. In 2015, Chipotle’s reputation was dealt a serious blow when hundreds of customers across nine states suffered from norovirus and E. coli. Then, in 2017, their customers were again struck with an outbreak of norovirus. Chipotle is still busy trying to rebuild their once impeccable reputation.

On the pathogen front, here is just one example of a fast moving, hard to fight infectious issue that has expanded dramatically in just 40 years. Cyclospora, a one-celled parasite, first discovered in 1977, is now being reported in 15,000 or more cases per year, in fruits, vegetables and water. It’s health risks and even long-term human well-being issues are immense.

Likewise, salmonella, E. coli, Botulism, Listeria and other pathogens cause over 128,000 hospitalizations and 3,000 deaths annually. More effective factory and plant sanitization, including efficient hot water washdown with proper factory sanitation equipment, helps minimize the risks that pathogens perpetrate on an unsuspecting public.

SuperKlean Washdown Products is often a key partner that food, beverage and agricultural companies are turning to. SuperKlean’s environmentally exceptional products provide low-cost, consistent, and trustworthy plant sanitization, insuring factory floors and equipment are cleansed with best-in-class pressurized water, heated to just the right temperatures.

For almost 3 decades, SuperKlean has been a leading industrial factory and plant hot water washdown partner to hundreds of the world’s largest food and beverage producers. Our name is synonymous with excellent steam and cold water mixing stations. In fact, independent testing has shown SuperKlean Steam hot water stations to be the best available in the world.

Hundreds of leading wineries, brewers and soft drink makers trust our hot and cold mixing stations, that work so reliably and last so long that SuperKlean offers an amazing 10-year warranty, by far the longest mixing water station warranty in the industry.

The increase in dangerous food and beverage pathogen reporting comes at a time when customers demand that the wide range of food and beverage products they eat and drink are made in safe, pristine environments.

A long list of industries that SuperKlean distributors supply to work tirelessly to meet the newest, most stringent requirements set by both consumers and the FDA. This includes food processing, beverage, dairy, pharmaceutical, wineries, breweries, agricultural, mining and even perfume and cosmetic manufacturers. Every one of these markets rely on modern and efficient factory and plant sanitation equipment to meet or exceed their sanitation goals, and SuperKlean is there with the most excellent and wide range of washdown products available.

Washdown Products – Cleaning and Sanitizing Industries Across the World

‘Washdown Products’ is the phrase used to describe the critically important tools used to clean factories and plants in virtually every country in the world. Harmful bacteria are becoming more difficult to fight in these industrial environments.

At the same time, customers demand that the wide range of products they eat, drink and use are made in safe, pristine environments. A long list of industries work tirelessly to meet these stringent requirements set by both consumers and the FDA. This includes food processing, beverage, dairy, pharmaceutical, wineries, breweries, agricultural, mining and even perfume and cosmetic manufacturers. Every one of these markets rely on modern and efficient washdown equipment to meet or exceed their sanitation goals, and must take the necessary steps to provide strategic and efficient setups.

Modern factories and plants, as well as smaller operations like breweries and wineries, will often place hot and cold water mixing stations on walls around the perimeter of their facility. Since most floor areas need to be washed and cleaned, sometimes every day, hot water mixing valve stations will be strategically placed, usually about 50 to 100 feet apart, so the length of an average hose that is connected to them, which is often about 50 feet, will allow virtually every square foot of facility floor space to be washed down. Equipment is often also washed down for complete facility sanitation.

Workers who handle heavy, hot water hoses everyday know how hard it can be to drag a 25 foot hose around, much less a 50 footer or a 75 foot hose. These hot water hoses that hang on hose racks attached to the hot & cold water valve mixing stations are extremely heavy. Variety garden hoses are enough of a ‘drag,’ but industrial hoses that handle water temperatures up to 160-180 degrees or more are industrial strength, and often have 5/8 or ¾ inch inner diameters.

Heavy duty hose nozzles also need to be industrial strength, handling the same hot water temperatures and the rough and tumble daily usage in factories and plants, that often include multiple shifts. The best engineered heavy duty hot water spray nozzles are designed to help protect workers, while being rugged enough to constantly handle extremely hot water used during washdown. SuperKlean Washdown Products has designed a full line of the industry’s most popular nozzles to help guard against industrial worker injury and accidental spraying, while reducing fatigue with lightweight nozzle options that are still highly-reliable, heavy duty industrial solutions.

The two videos below feature effective integrations of SuperKlean products in both a winery and a brewery, both of which are using our famous 3600 Series hot and cold water mixing units.